NC iSONIC – Ultrasonic welding machine with servo drive and open control concept

NC iSONIC is an ultrasonic series welding machine with servo drive and open control concept. During the development phase, the modular design of the machine was of special importance to ensure that it can be flexibly adapted to different applications and part dimensions.

The modular concept and the mechanical and control-system-related design ensure that the machine can be used as a wide range of variants, for example as a welding unit, a machine without a base or as a benchtop machine. Optional accessories, such as a acoustic protection hood, sliding table or film feed unit can be integrated into the NC iSONIC machine via the interface modules. As a result, the machine can be upgraded at a later stage and, thereby, adapted to a wide range of applications.

Standard interfaces and bus systems of the Siemens control components enable the easy integration into larger, interconnected customer systems. The NC iSONIC can be equipped with a standard control system (Basic) or with an industrial PC with a soft PLC (Pro).

By selecting the appropriate control system, the Basic version of the machine can be used as a stand-alone machine, i.e. without being connected to any external networks. The Pro version offers full connectivity for the exchange of data with customer systems for remote maintenance and for the implementation of customer-specific functions, such as bar codes, cameras or future Industry 4.0 applications. As an option, the welding units can be supplied without their own control system so that they can be integrated into the control concept of a superordinate system.

NC iSONIC NC iSONIC Integra NC iSONIC Unit
NC iSONIC
benchtop machine
NC iSONIC Integra
without the base
NC iSONIC Unit
welding unit
Basic Pro
(with an IPC)
Basic Pro
(with an IPC)
Basic Pro
(with an IPC)
NC feed unit
Machine stand - -
Machine base with 2-hand operation - - - -
Ultrasonic generator
Control cabinet module - -
Control cabinet with IPC hardware - - -
Control cabinet with control system hardware - - -
Operator panel with an integrated IPC - - -
Operator panel holder - - - -
Tool change head

Extensions

Cooling system
Pneumatic set – cooling system & down holder (–) (–)
Module I PLC (–) (–)

Contact shut-off system
Cut-off relay for contact shut-off

Sliding table
Sliding table - - - -
Pneumatic set – cooling system & down holder - - - -
Module II PLC - - - -

Film feed unit
Film feed unit - -
Pneumatic set – cooling system & down holder - -
Module III PLC - -

Acoustic protection hood
Acoustic protection hood (with 1-hand start) - - - -
Operator panel extension cable - - - -
Operator panel holder - - - -
Module IV PLC - -

Accessories

NC feed unit fastening bracket - - - -
Machine stand flange - - - -
Separate control cabinet - - - -
Servo & controller cable set, 5 m - - - -
Servo & controller cable set, 10 m - - - -
Servo & controller cable set, 15 m - - - -
Control cabinet cable set, 5 m - - - -
Control cabinet cable set, 10 m - - - -
Control cabinet cable set, 15 m - - - -

 

 

Electrical data – generator

Type / operating frequencies [kHz] 20 30 35
Output [W] 1.000 / 1.500 / 2.000 3.000 / 4.000 2.000 400 / 800 / 1.200
Electrical connection [V AC] 230 + PE 3 x 400 + N + PE 230 + PE 230 + PE
Power consumption [A] 4,3 / 6,5 / 8,7 4,3 / 5,7 8,7 1,7 / 3,5 / 5,2
Mains frequency [Hz] 50 50 50 50

 

Technical data – NC iSONIC

Type / operating frequencies [kHz] 20 30 / 35
Electrical connection [V AC] [A] 10
Mains frequency [Hz] 50
Compressed air connection [bar], optional 6
Welding force [N] 50 – 3.000 10 – 600
Arbeitshub Schweißeinheit [mm] 0 ... 345
Clamping plate [mm] 300 x 300 x 12
Weight [kg] 150 130
Dimensions (W x H x D) [mm] 640 x 1.430 x 770 640 x 1.285 x 725

 

EXTENSIONS (OPTIONAL) FOR THE NC ISONIC


Reserve technical changes.

For more information, please contact the contact person listed here.